RACKING INSPECTOR (Ensuring Warehouse Racking Safety, Compliance & Operational Reliability)

Durasi : 09.00 – 16.00 WIB

Description Training

Pelatihan Racking Inspector dirancang untuk membekali peserta dengan kompetensi dalam melakukan inspeksi, identifikasi kerusakan, penilaian risiko, dan pengendalian keselamatan sistem racking di area warehouse maupun logistik. Program ini mengacu pada praktik terbaik industri pergudangan modern, standar keselamatan kerja, serta prinsip preventive maintenance untuk mengurangi risiko runtuhnya rack, kerusakan barang, kecelakaan kerja, dan downtime operasional. Pelatihan ini sangat relevan bagi perusahaan manufaktur, logistik, FMCG, retail distribution, cold storage, otomotif, e-commerce warehouse, dan industri lain yang menggunakan sistem penyimpanan pallet racking.

Training Objective

Setelah mengikuti pelatihan ini, peserta diharapkan mampu:

• Memahami prinsip dasar sistem racking warehouse
• Mengidentifikasi jenis-jenis kerusakan pada racking
• Melakukan inspeksi visual dan teknis secara sistematis
• Menilai tingkat risiko kerusakan rack
• Memahami load capacity dan safe loading
• Membuat laporan inspeksi racking
• Menentukan tindakan corrective & preventive action
• Memastikan kepatuhan terhadap standar keselamatan warehouse
• Mengurangi risiko kecelakaan akibat kegagalan sistem rack

Siapa yang disarankan untuk mengikuti Pelatihan ini ?

• Warehouse Supervisor
• Warehouse Staff
• Logistic Supervisor
• HSE Officer
• Maintenance Team
• Engineering Team
• Inventory Controller
• QA/QC Warehouse
• Safety Officer
• Distribution Center Personnel
• Forklift Supervisor
• Facility Management Team

Training Outline

1. Introduction to Warehouse Racking System

• Peran racking dalam supply chain & warehouse operation
• Fungsi dan manfaat sistem racking
• Risiko operasional akibat kegagalan rack
• Konsep warehouse safety

2. Types of Warehouse Racking

• Selective pallet racking
• Double deep racking
• Drive-in / drive-through racking
• Cantilever racking
• Push back racking
• Mobile racking
• ASRS overview
• Heavy duty vs light duty rack

3. Racking Components & Structure

• Upright frame
• Beam
• Base plate
• Bracing
• Safety locking pin
• Anchor bolt
• Row spacer
• Pallet support
• Load signage

4. Understanding Racking Load & Capacity

• Safe Working Load (SWL)
• Load distribution principles
• Overloading risk
• Impact of uneven loading
• Forklift impact analysis
• Pallet quality influence

5. Warehouse Safety & Regulatory Compliance

• Warehouse safety principles
• Safety inspection requirements
• Internal safety policy
• International best practices
• Risk assessment concept

6. Common Causes of Racking Failure

• Forklift collision
• Overloading
• Improper installation
• Corrosion & environmental effects
• Missing components
• Floor settlement
• Unauthorized modification

7. Identifying Racking Damage

• Bent upright
• Beam deflection
• Damaged bracing
• Cracked welding
• Loose anchor
• Corrosion indication
• Missing locking pin
• Structural deformation

8. Racking Inspection Methodology

• Daily inspection
• Weekly inspection
• Periodic inspection
• Expert inspection concept
• Inspection preparation checklist
• Safety during inspection

9. Racking Damage Classification

• Green risk category
• Amber risk category
• Red risk category
• Immediate action criteria
• Isolation procedures

10. Practical Racking Inspection

• Visual inspection techniques
• Measuring rack deformation
• Damage tolerance checking
• Inspection tools utilization
• Photo documentation techniques

11. Forklift & Operational Safety Relation

• Forklift operating impact
• Safe maneuvering around rack
• Traffic management
• Warehouse aisle protection
• Rack protector utilization

12. Maintenance & Corrective Action

• Preventive maintenance
• Repair vs replacement decision
• Rack protection strategy
• Maintenance scheduling
• Contractor/vendor coordination

13. Racking Inspection Documentation

• Inspection checklist preparation
• Inspection reporting system
• Damage reporting flow
• Corrective action report
• Audit documentation

14. Risk Assessment & Incident Prevention

• Hazard identification
• Risk matrix application
• Root cause analysis
• Near miss reporting
• Continuous improvement

15. Case Study & Best Practices

• Warehouse accident case study
• Rack collapse analysis
• Lessons learned
• Best practices implementation

OUTPUT PELATIHAN

Peserta akan memperoleh:

• Pemahaman sistem inspeksi racking
• Kemampuan identifikasi kerusakan rack
• Teknik inspeksi warehouse rack
• Kemampuan membuat inspection report
• Awareness terhadap warehouse safety
• Action plan perbaikan sistem rack

Metode Pelatihan

Kegiatan pelatihan dirancang agar peserta dapat memahami secara komprehensif materi yang disampaikan, sehingga dapat dimplementasikan secara aplikatif dalam dunia kerja. Adapun metode yang digunakan adalah:

• Pre and Post Test
• Interactive Presentation
• Case Study
• Group Discussion
• Inspection Simulation
• Video Learning
• Workshop & Assessment
• Practical Inspection Exercise
• Evaluasi Training

Trainer : Spectracentre Trainer Team